Ok, Well we are done, but wanted to post to help anyone else and be able to answer questions.  We did a Jimi kit, and painted with spaz stix.  We had to size down tremendously as my wife is 5'6" 120lbs.  We cut the biceps and thighs in the rear, fit to body, then used a Dremel to cut again for a matched seam.  We then used ABS strips inside secured with CA glue, and bondo'd the seams.  Forearms we cut and sized with the same method, 2 strips of ABS per.  We also trimmed the chest piece from the