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WTF TK armor build. (first build)


cwolfe

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Laid out the belt last night. We've cut the canvas. My wife is going to sew it up tonight. I cut a pattern out of poster board for the holster. I have the leather for it already.

 

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Looking Good Trooper.

 

Note .... The strapping for your drop boxes looks to be oversized, and a little too long. Have a look at a Centurion application for guidance. Good Job so far!

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Looking Good Trooper.

 

Note .... The strapping for your drop boxes looks to be oversized, and a little too long. Have a look at a Centurion application for guidance. Good Job so far!

 

Thanks! I'll take a look. That's actually posterboard in the picture. :)

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Maybe the pipe you are attempting to use is oversized? The caps should be a tight fit, but not same size tight.

 

Regardless, you'll probably have to sand and bevel the ends of your pipe to make the caps slide on easier. You can probably save that end cap with a not-too-deep hot water bath.

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Thanks,

 

I couldn't find the picture earlier. I worked it and worked it and got it on, but it compromised its shape quite a bit. I'm going to get some new caps, hopefully and try again. I don't know how it could be off so much.

 

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You need to bevel the ends of the tube to allow the caps to slide on easier. Heating the caps helps a lot. When heating the caps you need to gently blow over them with your heat gun, making sure you heat the outside and inside, then force the tube into the cap on a hard surface. You may need to bevel the tube ends the whole width of the end cap since the tube seems to be too big for the caps.

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After working on the belt a good portion of the day a test fit was in order. The snaps on the ab plate to hold the belt on are about 3mm too far apart and one or the other keeps popping off. I'll need to address that. Still working on the interior strapping. So far the strapping is complete on the arms and shoulders. I've done some between the kidney plate and butt plate. The strapping I really need to get done is between the chest plate and ab plate. The ab/cod keeps falling down. Also need to finish the rear of the shins.

 

 

 

 

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Edited by cwolfe
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The snaps on the ab plate to hold the belt on are about 3mm too far apart and one or the other keeps popping off.

You made the common mistake of attaching the ammo belt to the canvas belt laid out flat. This alters the distance between the snaps when you try to attach the belt to the abdomen because the ABS restricts movement of the canvas.

 

*Tip* Fix the centre rivet of the ammo belt to your canvas belt and fasten the belt around your waist. Mark the end rivet hole on your canvas belt using a pencil, remove the belt, punch the hole in the canvas and rivet the ammo belt. Do the same for the opposite end. When you lay the belt out flay, the ammo section will look like a 'M' having gaps between the rivet fixings. This is totally normal and how the original belts were made. Assemble your belts like this (everyone) and the days of your belt popping off are long gone ;)

 

**edit** This is assuming you have fixed your snaps to the canvas belt prior to attaching the ammo belt. You must do this before you attach the ABS belt as I have described :)

Edited by troopermaster
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Looking Good Trooper. Paul's tip is a good one.

 

 

Thanks! I'll have to access the belt issues. Everything is riveted and glued. I'll figure it out somehow. I still haven't built up the guts to tackle the bucket any further than I have. I'm still in the Black Series. 

 

Is that a light I see at the end of the tunnel?

 

CW

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  • 2 weeks later...
  • 2 weeks later...

Things are moving along. I changed gears and work a bit more on the E-11. After starting it I had to get some test fits in. I'm getting close. This is the first test fit without any masking tape. I built a garter belt for my thighs.

 

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Then I finished the blaster

 

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CW   :salute:

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