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Posted

Hey yesterday started helmet build and think I made my first mistake. The right eye is very narrow is this a mistake and should I order a new face. Your Thoughts ? Thanks, Dave

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Posted (edited)

I agree!  I would slowly sand away with a dremel and not cut with a wheel. You'll have a lot more control that way.

Edited by devilmaan
Posted

The only way you can mess this up is by trimming the eye opening out completely and I know you won;t do that. Look from the inside and draw a line that evenly represents cut lines on both sides.  Really concentrate an making them as close to each other as possible. Remember, the original helmet differed a little bit from each and every one. 

Posted

Being an ATA helmet, the eye openings actually have a slight cutting guide in the mold. Look for it and then use a pencil and mark those guide lines. Cut close to, but not on, those lines; leaving a bit of plastic before hitting those lines. Then use a sanding drum on your dremel to grind/smooth the plastic until you get to the guide lines. This is what I did with mine and I've been happy with the outcome. Its what most people do, and what many guides show to do as well (I followed the ones by PandaTrooper and gazmosis).

 

Slow and steady like the others said, you'll get there in no time :)

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