batninja Posted February 9, 2015 Report Posted February 9, 2015 I'm at the stage where I'm ready to secure the helmet sides prior to final ear piece trimming on my AP. I was wondering, in addition to the upper screw (at the dimple, behind the circular dome), is it advisable to close the lower gap with another screw, along the top of the 'tube'? Here's what I mean: Would it be beneficial to add another screw or rivet here? Would it make the ear pieces easier to fit? Quote
The5thHorseman[501st] Posted February 9, 2015 Report Posted February 9, 2015 You can do that, just make sure you are putting your rivet where the ear will cover it. However i don't think it will change much regarding easing the ear trimming. But i remember having harder time trimming my right ear rather than the left ear and i had such a gap, so maybe i'm wrong and it will indeed make it easier. Quote
gazmosis[501st] Posted February 9, 2015 Report Posted February 9, 2015 AP is one of the most straight forward helmets to build. I personally wouldn't change the centerpoint of the seam since the ears can mostly be trimmed right along the ridge lines and fit very well. Regardless, take it slow and sneak up on those ridge lines. You can always trim a little more but you can't put back if you trim too much Quote
batninja Posted February 10, 2015 Author Report Posted February 10, 2015 Well, guys, I split the difference: I added a rivet on the right side, but the left didn't seem to need it, and... SUCCESS!! More to follow! Quote
fuumantroop[TK] Posted February 10, 2015 Report Posted February 10, 2015 Great job Eric! Looks like ill be ordering another set of ears, you will have to show me the ways of the mostly gapless ears! Quote
The5thHorseman[501st] Posted February 10, 2015 Report Posted February 10, 2015 Yep, looking very nice. Good job. Quote
Canadianguy Posted February 18, 2015 Report Posted February 18, 2015 Really good job. What did u use to size the ear pieces? Dremmel? Quote
batninja Posted February 19, 2015 Author Report Posted February 19, 2015 After scoring and snapping the larger cutouts, I use a Dremel and large sanding drum (I'm a Dremel Jedi). I probably made about about 20 or 30 adjustments to each ear before I got it where I wanted. Then I went over it with three grits of sandpaper (60/150/220). Quote
sandtrooper[501st] Posted February 19, 2015 Report Posted February 19, 2015 Wow, your attention to detail on sanding really paid off. Quote
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