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Posted

After much anticipation and saving my BIg Brown Box arrived last week. Now comes the fun part The Build!!

IMG_5716_zps408c5d15.jpg1e1022cd-cc2b-44a1-8918-4c0b1ffed01e_zps

IMG_5720_zps3124a587.jpgIMG_5726_zps79e2cb93.jpgNeuro Approves..

IMG_5725_zpsfdbd907a.jpgThe first bit of paint is on.

Posted

Now that I see all of the parts I'll admit it is a little overwelming but I will have a lot of help with the build from the guys in the Outlander Squad.

Posted

Congrats on receiving you big brown box. It can be overwhelming but you'll have more fun working on it than you realize. Good luck! :smiley-sw013:

Posted

I have a armor party scheduled for sunday. Hopefully I'll be able to make a lot of progress. I'll take plenty of pictures along the way.

Posted

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Ok I need some help!!! I am putting the bucket together and the brow seams to be too low. The only way I can see to raise it up is to cut the top ( dome ) piece. I dont want to do that because I think it will create more problems. Any advice is appreciated.

Posted (edited)

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Ok I need some help!!! I am putting the bucket together and the brow seams to be too low. The only way I can see to raise it up is to cut the top ( dome ) piece. I dont want to do that because I think it will create more problems. Any advice is appreciated.

That's what I did, cut the dome. I made a line at about 3/16" and cut on the line.

 

 

Sent from my iPhone 6 using Tapatalk

Edited by Tolo
Posted

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After much shaking hands, I went ahead and cut it. Please let me know if this is acceptable, or should I cut more off. I am looking at geting EIB approved.

Posted

Looking much better now. :duim:

 

The brow seems to have a little 'curve' on the picture above. That looks different on the other side. You can reduce this by cutting, filing or sanding a bit from the plastic under the trap.

 

Ears could be trimmed to appear a bit thinner and with smaller gaps to the helmet.

Posted

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TD I had some help getting to this point. I was a great relief.

Posted

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The shoulder pauldrens. Its coming together nicely. I hope to get some more done in the next few days.

Posted

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The chest/backplate assemly is ready to go. I may need to do a little trimming to get rid of the sharp edges.

Posted

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The arm pieces fully cut and assembled. I still need to trim the outside coverstrips but I am not sure how much to get rid of? Should I trim it flush with the rest or leave a little to hide the edge seam?

Posted

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A close up of the bicep pieces. These were the first pieces I decided to cut. Nerve racking to know if i made a bad cut..... They turned out nice though.

Posted (edited)

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The forearm peice were easier to do with the experience from the biceps. Hopefully i will be able to get them all strapped together soon. Then to move on to the lower assemblies.

Edited by Veeds
  • 2 weeks later...
  • 2 weeks later...
Posted

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I have made some progress in the past few weeks. I have the upper body complete. All I need to do is sand down the edges so I'm not getting cut up like cheese every time i put it on. I have the thighs and lower legs also done. I had a minor event with the ab plate, I had mounted the belt too low and had to drill out the rivets and then patch the holes but it turned out way better then I hoped for. Hopefully i will still make EIB.

Posted

As it sometimes happens I have to take a couple steps back... I tried a rough fitting of the upper assembly and the ab-back assembly and my torso is too long. The two sections do not have any overlap in the front.I will have to figure out a new strapping system and make some modifications. I don't know if I will be able to earn EIB status after I make it wearable.

Posted

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Sorry for the bad picture, but you can see my problem. on the positive side you can not see where i patched the holes..

Posted

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Here is a couple with the strapping on the top assembly. I have to sand down a couple of the sharper edges but It fits nicely.

Posted

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Here is the ab-back plate assembly, I had to do some modifying in order to get the gap to where it needs to be. I'll be installing the belt this weekend and doing some final adjusting. Then the big moment, taking the approval pictures. I'm still going for EIB, Fingers crossed.

 

Posted

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The belt assembly all ready to go. I'll rivet it on and I will be one step closer.

Posted

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My lower legs all set to go. I may need to adjust them a little.

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