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Posted (edited)

i am working on a new project using the arduino microcontroller to give to the stormtrooper helmet new features:

 

- 2x fan brushless cooling blower fan with themperature sensor control

 

- voice amplifier 3w+3w

 

- static burst effect added at the end of talking

 

- loop stormtroopers random talking when idle

 

 

the set includes:

Arduino Nano 328
http://www.ebay.it/itm/200964325858?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649
 

DHT 11 temperature sensor

http://www.ebay.it/itm/DHT11-DHT-11-Digital-Temperature-and-Humidity-Sensor-Temperature-sensor-Arduino-/400489574221?pt=LH_DefaultDomain_0&hash=item5d3f09ef4d
http://learn.adafruit.com/dht/overview

WT5001M02-28P Mp3 sound module

http://www.aliexpress.com/item/WT5001M02-28P-MP3-Voice-Module-SD-Card-Module/2050529179.html
http://www.microelectronicos.com/datasheets/WT5001.pdf

LM393 Sound sensor
http://www.ebay.it/itm/171219012684?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649

d.s. http://www.ti.com.cn/cn/lit/ds/symlink/lm393-n.pdf

(but i think this is better http://www.ebay.it/itm/161245499808?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649  because support the analog reading of sound so i might change to it)

 

2x fans 5volts 0,10 Amp

http://www.aliexpress.com/item/5015S-5V-0-1-0-3A-Black-Brushless-DC-Cooling-Blower-Fan-50x15mm-hv3n/1244855982.html

 

2x NPN transistors 2N2222A (40V 0,8A)

http://www.ebay.it/itm/SALE-New-20-pcs-X-2N2222-2N2222A-NPN-40V-0-8A-Transistor-TO-92-/200964739171?pt=LH_DefaultDomain_0&hash=item2eca6e9063

 

mini amp 3w + 3w
http://www.ebay.it/itm/181303482967?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649
d. s. http://diodes.com/datasheets/PAM8403.pdf

 

voltage regulator 5volts 1A

http://cgi.ebay.it/ws/eBayISAPI.dll?ViewItem&item=171178535811

 

the power supply is based on 6xAAA rechargeable batteries (2 boxes linked in serie) for a total of 7.2v (800mAh). I prefer to have the safer nickel–metal hydride (NiMH) batteries inside the helmet rather than lithium ones.

 

this is the actual scheme (not final and not 100% tested)

21200842_helmet_set2_schem.png

 

 

the end project should include 4 small boxes: 2 batteries boxes, 1 box for arduino, 1 box for mp3/amp modules, plus microphone and themp sensor.

 

today i had to stop the work because i realized that i need an external 5v voltage regulator to give enought power to all the components. So i must wait around a month the delivery from china of that component to start again working on it.

 

See you on the next stage (maybe final :) )

 

 

in this picture u can see the themperature sensor (blue) and the fan activated by transistor and arduino

20140326_232951_1.jpg

 

 

the actual stage (arduino nano linked to mini-usb)

20140402_200036_1.jpg

Edited by skyone
  • Like 3
Posted (edited)

congratulations, keep your projects with interest and thank you very much because I think it is what is needed. I have made ​​the blaster

video?

Edited by Paquitosoler
Posted

today i got the better Sound sensor with the analog reading of the noise

the sound sensor will activate the mp3 player, giving the static burst effect when talking has stopped

Posted

This is awesome, sky...I used your E11 tutorial to wire up my DLT-19.  Might hold off on buying an iComm to see what sort of magic you weave with this...would kill 2 birds with 1 stone for me too, since it solves the fan/mic situation in one go.

Posted (edited)

Following with great interest. Anything that would be self contained in the helmet and blows air? Wow!  :th_AnimatedBravoSmiley:  Sign me up now!

What if we have an Echo fan kit as a base since his bracket could neatly hold all the components?

 

Thank you Skyone for your focus and ingenuity! :jc_doublethumbup:

Edited by toybiz
Posted

thanks guys i am still waiting the delivery of the power regulator, i ordered another set from an italian shop so i hope to finish the project in the weekend to be ready for the 4th may..

Posted

I'll be following this with great interest. Exciting work. :)

Posted

Ciao Manuel,

 

still interested in your work, please let me know how much is it when you've the definitive ones...

 

;)

Posted (edited)

i worked this days on the project, that is almos finished but now i have another problem to fix

 - i can't use the same microphone of the audio sensor because it hasn't enought gain

-  there is a background noise produced by the fans engines: EMI (Electro Magnetic Interference)

 

so i have to:

- add an external microphone with a pre-amp

- probably add a capacitor to avoid the noise [edit: added 2x 1800uF 6.4v capacitors at fans terminals and noise is gone - i finally used those capacitors that a chinese seller sent me in error instead of leds that i ordered some time ago haha]

 

actual wip

21479370_helmet_kit_arduino_proto.jpg

Edited by skyone
  • 4 months later...
  • 2 weeks later...
Posted

I just have 2 words to describe this : AWE SOME !!!

 

How's it going ?

Posted

Must be nice to know what you are doing with electronics, I was bamboozled just trying to hook two sets of batteries in series with switches to two fans.

 

 

Sent from my iPad using Tapatalk

Posted

I understand maybe 50% of what he's doing... I'll check for something like that when my helmet will be completed. Some reading ahead :-)

Posted

I love this stuff and I'm even a bit wooed on its complexity and practicality. Yes any updates? It appears a couple of the item are no longer available. 

Posted

i have all the components now, i just have to assemble them

i don't like too much the microphone part, i might change something

  • 2 weeks later...
  • 1 month later...
Posted

Here's another interested follower ;-) any updates?

You did it once with the e11 blaster mod and you will do it again.

We believe in you skyone :-)

 

I'm diggin' in to this myself for weeks now. I'm stuck with the code to trigger a sound file when I end a sentence.

Posted

i had problem with microphone, i can't amplify the voice simply using the mini amplifier connected to a condenser mic, i need something more specific

 

i ordered this module some weeks ago, let's see if it will work when delivered

 

291289144245_1.jpg

  • 3 weeks later...

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