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Posted (edited)

This has been 4 months of work in the making with a very hard deadline of April 24th to have it complete. As of now we are working on this every 2 weeks so far.

 

We all know how the armor is supposed to look, but here is what 6 of us in Illinois are going for:

 

rmqtd_zps28eb844f.jpg

 

Yea I know the concept TD but I don't plan on really dirtying it up.

 

Now to the blaster, we are using a British STEN airsoft rifle:

 

IMG_0103_zps949ff1da.jpg

 

That photo has the barrel shield cut down half way, which right now I do not plan on doing. We are using the current E11 scope for the blaster with a mod on the color of resin used to make it, clear with a coat of paint on the outside. We are also making custom mounts for the scope as well.

 

Ok for the part everyone wants to see, the brown box of plastic. It is suit #10 in the first series of suits KWD molded.

 

IMG_0096_zps2a860340.jpg

Edited by thechosenhitman
Posted

So far for the last 2 months all I was able to do was trim out all the parts:

 

IMG_0122_zpsec7403f6.jpg

 

Now this past Sunday (3/16) I finally got to the spot of fitting and gluing all the parts together. Some of the parts we were able to fit with just butt joints as I am a bigger guy. My thighs on the other hand I had to add almost 2 inches to fit properly.

 

IMG_0268_zps18f75ed3.jpg

 

My thighs:

 

IMG_0267_zps2e0a0744.jpg

 

As you see I had to add to it to fit. I am not leaving that big gap there to just be filled by bondo, I glued an additional piece of plastic on the outside to get it flush and provide strength. I will still use bondo on the seams of the arms and legs, to make it seamless. On all the pieces I did add a cover strip on the inside to reinforce the seams.

 

Now off to bondo the parts...

Posted

MMMMMMmminty fresh!!!

LoL!

 

Very cool stuff, Matt. Can't wait to see it finished!

Posted (edited)

Work from the last hour - 

 

Got the Microlight (bondo) sanded down on one forearm (right):

 

A7E110E4-0E30-4BA4-AD86-47CB3D279788_zps

 

calf sanded (bottom):

 

4DA1536F-3C30-49EF-B22A-3740526EBCC0_zps

 

And one thigh (bottom, both sides):

 

DDB3C910-D7E0-48A1-A102-8F2D22E4A348_zps

 

 

Once I get the bulk of the microlight sanded down on the bicepts & other calf/thigh/forarm pieces I will fine sand it to prep for paint

Edited by thechosenhitman
Posted

I managed to finish up sanding everything (both coarse and fine sanding with 800 grit)

 

04140E73-F163-4495-94F4-5457286B611B_zps

 

2f5baf54-83dd-4182-9e05-40d897d06727_zps

 

All i have left to do is sand the other parts to make sure there is no sharp edges.

Posted

Looking good, nice work :D

Posted

Great work so far. You guys are going to ROCK the house :salute:

Posted

I cannot wait till it is done. I do plan on sanding the other pieces to take off any sharp edges sometime next week (monday or tuesday). The only thing that really worries me is if we will have the helmets molded and built in time,.

  • 2 weeks later...
Posted

Over the last 2 days I managed to get the arms and legs painted!!

 

E5388928-1ED2-4627-BE99-0A3CED363173_zps

 

04F88F0C-E430-4060-A406-277EAD2F5E0F_zps

 

E1357F46-9BB5-4E82-8AE9-EFD96D3FF2EC_zps

 

In the next few days I plan on painting the cod and shoulder bells along with painting the back, side pieces & belt boxes. Due to my size I have to wait on painting the chest, abs & kidney pieces till I get it fitted with shims and bondoed.

Posted

The paint I used was the rust-oleum ultra touch 2x semi-gloss. I accidentally grabbed the semi-gloss by mistake, but looking at it it still had a bit of that shine but at the same time it looks like it has been in the elements a bit.

Posted

Got more parts painted today!  The shoulders, outer belt boxes, and the thermo cylinder with cover.

 

2CA28781-0B20-453D-8189-736E0B14A392_zps

 

I also got the inner thermo caps painted and the back cutouts painted gray:

 

A5146893-999B-42B4-957C-CE7D7AE46F4D_zps

 

The other parts that I worked on was gluing the neck ring to the chest and the connector plates glued to the back:

 

7CA03B40-4C9E-41FC-970A-478015279EE2_zps

Posted

It's looking good!!!

You will want to trim down the thickness (return edge) on the side connection plate that you glued to the back. This will make it fit better and be WAY more comfortable.

Like this...

100_4201_zps1b3a6a78.jpg

 

100_4203_zpsce9c4536.jpg

 

100_4210_zps114c444f.jpg

 

Kevin W.

Posted (edited)

Thanks Kevin. I will be doing that next week once I get shims added (due to me being fat) to my chest. I know I may end up trimming the opening for my arms a bit more once the shims are in place.

Edited by thechosenhitman
Posted

Got some more work done over the last few days.

 

I have all but the chest/neck, abs, & kidney armor painted. The back I finally have the cutouts in and the red triangle painted:

 

6F542608-F156-4DCD-ADB3-53CD1FE2B6F5_zps

54DE5EB8-E37C-473B-A014-598CF0FF10FA_zps

 

I also built the thermo detonator:

 

07E47208-9788-4D12-AF11-7C9EB5A668A4_zps

B2BD809C-1EEC-4889-89CC-A5B226E2B55C_zps

CE2ED2F2-A924-403C-99CF-63E045FE76E3_zps

CEB77357-EA88-400F-83CB-E7C3E11DA646_zps

 

For the thermo instead of using eyelets and elastic, I got a threaded rod cut to length and bolted to each end.

 

I also have the 2 belt boxes that had additional stuff on them done. 

 

The side right box with the zerk (grease fitting) for the laser sword:

 

E55C3244-A672-4CFE-ABC6-A06354F1A5EB_zps

 

and the front right box with the gray cutouts painted:

 

ED78A67A-F8B7-474F-AE47-BE08E4AA925D_zps

  • 3 weeks later...
Posted

Over the last week a ton of stuff was done, with more to go this week for the reveal this weekend. When I get the chance tomorrow I will take some pics and post them.

 

I can say I did have to add shims to the kidney/abs plate and the chest to back connection as I am a rather big/large guy but I am not letting that be an issue to hold me back.

Posted (edited)

So here it is, our big reveal from this weekend. I am on the far right.

 

876CED4C-C4ED-4962-B6CE-39FCBA940896_zps

Edited by thechosenhitman
  • Like 1
  • 2 weeks later...
  • 3 weeks later...
Posted

Awesome :smiley-sw013:

 

 

Sweet build!

 

 

Thanks guys..

 

Just a bit of an update, I got new biceps in to correct the mistake I made with putting them together the wrong way & I got my hands on a SGB v1 RMQ helmet. This would be helmet # 2 for it and soon I will have a 3rd helmet.

Posted

Thanks guys..

 

Just a bit of an update, I got new biceps in to correct the mistake I made with putting them together the wrong way & I got my hands on a SGB v1 RMQ helmet. This would be helmet # 2 for it and soon I will have a 3rd helmet.

I would love to see side by side bucket pics when you get them done.
Posted

I should have side by side pics next week. So far each one of us has 2 helmets. We sculpted our own version, I have the SGB V1, & the other guys have the KWDesigns as their second helmet. I will do my best to get all 3 together.

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