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Posted
I'm a good way into my build and wanted to share some of the progress and process.
 
My intent was to take my low-accuracy AM ANH TK and convert it to DT armour, using new NE armour to replace my TK/HWT but I became displeased with the NE during the build and decided to use all the NE limbs and AM torso for my DT.  If you got through that sentence and understood it all, you're a Stormtrooper.
 
I bought a DT helmet off the 501st forums.  Thrilled with the look and the price, it seemed a no-brainer.
C656CEE0-F334-41FE-A40E-68CE5C9FAC43-890
 
Following a reference thread on the FISD, I took the suggestion to buy a Zombie latex mask off ebay.  The mask would be cut up to show the face and other parts would be used in breaks in the armour to represent necrotized flesh.
zombiemask_zps2fc1b850.jpg
 
As nice as the helmet was, I wanted more face to be visible so I took a chunk out of it, then added some wires and internal electrical greebs.
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I love the look of the inner tube so I took a chunk out of the tube stipe area and exposed the innards here as well.
E53D1828-8EC6-4795-A834-E19761DA3E0B-103
 
Wanting to be a scary DT, I knew I had to make a decision on the face.  Make-up?  No.  Too long to apply each wearing.  I get enough of that with Darth Maul.  Appliance made and attached to the helmet?  No, the vision is too limited as it is and to have it away from my face would make me effectively blind in the left eye.  The last option was to wear the latex mask direct on my face but it is designed loose so I adhered it to a vac form shell of my lifecast (again, a left over from my Darth Maul costume)
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Cut out essential areas:
8132900F-B72A-4AE7-8ACA-1FCD870E6AEF-103
 
Adhered latex mask to vac form:
278FF03E-1599-4612-A95F-9BA6607A615D-103
 
Added other elements of the face:
4F53D4CC-4031-4481-BB35-766073ACC712-103
 
Finished out the head as the helmet has a large hole in the head:
0E483A60-245E-4F38-8ECF-F27FDE10771F-103
 
Used hot glue to fill seams, then primed it for paint.  Wasn't happy with the natural colours and wanted a more green/grey dead flesh look.
2D6324D8-1B1C-49D9-BF47-B28977C4D8B2-103
 
Greys:
A7589A28-BEE3-4D96-B076-486C06D71746-103
 
Bone colour:
A1569100-3D66-4E64-B0E3-57B51571228D-103
 
Reds for some skin colour:
8F6FC960-12F0-4BDA-A086-6A3D3367DD47-103
 
Blacks for depth:
4F1B1B5C-DF4D-4A95-838E-1560BF9CB645-103
 
White for bone and teeth:
BD82E47E-4A1F-4437-A8F2-2676AE940726-103
 
Blood:  I used a gloss black in pools and let gravity take it where it would when in the natural position.  I then added Tamiya X-27 (clear red) to finish the blood look.
845E0CDA-1B57-4AE6-9D6C-0EB2DE349DAC-103
 
RAWRRRARARRA!
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Like my Wookiee, I saw the need to black out the natural skin under the mask.  I also threw in a Maul lens for effect.  I plan on white-out lenses when I debut the costume.
91FE60A2-7786-4A5B-B406-D62CBB127990-103
 
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Still need to put a black screen behind the mouth so my skin is concealed.
 
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So head's done.  Yay!  On to the arms.  Left forearm has a defensive would on the inner exposure.  It's made from the collar bone of the mask and glued in place:
F2044F02-D214-46C3-82CA-632B63B30B9B-778
 
Photobucket has kicked me so more later!

 

Posted
Left forearm:

E2B746A0-4478-4585-926F-463BA41210A8-103

 

Right forearm has a number of slashes in it and bandage tape.

9D2C8E87-3683-4DCF-9BDB-EE3FF72D8B15-103

 

E4B5DB16-D632-4D12-9EFF-F8890483FC79-103

 

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Took a lightsaber slash to this shoulder.

2E6D3223-7127-4CD7-BE2A-8165F331A82B-103

 

646E4FDE-953C-41AF-9713-CA38F14CDC67-103

 

Early left forearm.  Once I found the bravery to cut more away the look I wanted started top develop.

EE2C3E44-1A14-4176-A6ED-C49369FD0E96-778
Posted

Oh my god this rules!!!  Combining the zombie and Star Wars love!  I was WAY into horror movies and comics for a long time..  I kinda felt like the whole zombie thing was getting played out...  but THIS, Wow!   I think I need to read that Death Trooper novel!   

Posted

Exceptional effort, Andy. 

 

I'm doing the same thing with my Armor FX kit from 14 years ago... I can think of no better way for that kit to live out its natural life (and death).

 

Been wrestling withthe same issues re: latex mask and visibility INSIDE of the helmet.  I like your solution alot.

 

Looking forward to seeing some more...

Posted

Some amazing work there

Posted

Did a tad more work today.  Had the idea to have a rivet repair on the armour.  It was a risk.  I like the look but wonder what Ken and Damien will think when I submit for approval.  Still needs more weathering with browns and green.

 

Thoughts?

 

CB7E20EC-1305-4487-8919-E7A5CC5539F9-112

Posted

I like the look of the rivet repair. It tells a story and helps sell the look. Don't know if it will pass approval, but Death Troopers aren't ever shown on film or in games so I don't see why some liberties and improvisation would be a problem.

Posted

Wow you're very talented, you're an artist

 Ha!  I'm a lazy stay at home dad with lots of time on my hands and a great desire to build things and tinker.  Thanks for the compliment though.

Posted

Ending a productive Sunday with aesthetic touches.

 

Glued spandex strips into inner shin for simulated torn undersuit.

F65AD049-8FE6-4871-BB73-C31702E86ED6-116

 

Same with shoulder bell.

FEC02B34-D1C1-4D72-BDA2-0F7346BCA589-116

 

Shin from outside.

EB076F1E-CC14-470D-9995-5457893075BB-116

 

Shoulder

1E233722-2F70-4A12-9220-2CF751921181-116

 

Prepping 'skin' strips for shin placement.  Still using the zombie mask for skin parts.

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Bloodwork

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Posted

Happy Holiday here in Ottawa, so more time to work on this.

 

I got overzealous with the dremel and the hole in the right guard is larger than I want.  So be it.  The black fringe is torn jersey material to silumate the nomex glove I'll be wearing.

3619AB99-1BCF-4ACC-9C23-6BF5596D3AE7-118

 

For fun, here is the AM vs. NE handplate comparison.  I used my AM's for the DT saving the NE's for my TK.

638E8492-69F1-427B-B65F-31D04A0A7091-118

 

Subtle work on the ab.

3CBB2735-0DB2-4E97-88C0-F092D3BBBB03-118

 

I took a blow torch to the thermdet.  I really love the way it came out.

89F0F7A5-3F1F-422B-9D09-222309A75578-118

 

Cut and burned a hole in the buttock area.  ABS, spandex and latex all burned with blow torch.

F1A37E2E-97A7-4B36-8621-9719D4FE589A-118

 

Couldn't do anything here.  That would just be wrong.

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Belt with some circuit board exposed.

8AA41612-B255-48BE-A05D-696D7F58684F-118

 

That does it for the armour.  All hard parts accounted for.  Need to redo my harness system and pad out the helmet, add a little more blood on today's parts then submit pics to my GML.  I'll share my submission pics soon.  Thanks for joining me on the ride.

Posted

Mostly ready for showtime.

 

I love the praise but I need the criticism.  Tell it like it is.  this is mostly AM armour and as such it has limitations for EIB/Centurion status.  I'm not looking for that level accuracy - FYI.

 

My notes on areas for improvement:

AB7E7BF7-D666-45C0-898C-836D2804294E-103

-helmet still to be padded

-zombie face to be worn

-zombie contact lens to be worn

-shoulder bells need to be rolled forward

 

8698CD87-02FE-41C5-B3C0-A13BC6F43735-103

-shoulders

-raise chest plate

 

A9988121-D255-498F-8512-62FDD98D91F7-103

-raise the back plate

 

8E3D49F2-7AD6-4A48-A749-651D49A23773-103

-shoulders, chest and back as mentioned

 

6B3DD8B9-15B3-40C9-8F44-DB4A318355FA-103

-dirty up shoes

 

5CA64F2F-EEDD-41DD-BF2A-56E5B939ED62-103

-I like it

 

6DAFD774-7748-4E78-82AE-6B66B15CAAD7-103

-need to black out logo on pants

 

32CDC47D-4907-4B6D-B568-094116EFD60B-103

 

Overall

-add more brown/green weathering.  Still quite white.

 

Thanks for the feedback.  Off for a week then finalizing details for approval submission.

Posted

If you havent done it already(hard to tell from the pic) you should add the elastic in the shoulderbell that keeps it to the arm. Would also help keeping them in place ;)

 

Still, simply love your suit :D

Posted

Still waiting on word on approval but still lots to do...

 

I added a few bucks worth of parts and made this 'sparking' electrical effect for my helmet:

th_EE4B3C5D-E899-4D18-808B-3B95FC56A732-

 

These are the parts for the light:

1FC98280-54A9-4BCD-8CBD-9AF7930210F7-254

4.5V LED

4XAAA battery pack with switch.  One battery slot is jumped for 4.5V rather than 6V.

mercury switch to give the quick on/off function necessary for the effect to work.

 

I also added sound using some parts from my Tusken Raider sound gloves.

Posted

Awesome work, well done

  • 2 weeks later...
Posted

Had my first outing in the DT over the past weekend at FanExpo.  Huge impact with the crowds.  I loved the attention.  Good recognition of the character, lots who thought it was just a cross over - zombie stormtrooper and some haters out there too.

 

It was used by the local TV station closing the news on Friday https://www.facebook.com/photo.php?v=10200861286507437&l=4428391772803946656

 

Just got word from Damien J that my TK: Death Trooper designation has been approved.

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