Happy Fourth of July! Well, after Sunday, I snuck in a couple hours on Monday and another couple hours this morning, and voila! Buckets are done! Got the S trim fitted and at this point, we just need to fit the interior padding for a snug fit, but that's something we can easily tackle later. An awesome learning experience and now to hit the really hard part - the body armor. Hopefully with an hour each night and some 4-6 hour weekend sessions together with my brother and son and we can get our builds done in a reasonable timeframe (and without losing our minds). Apologies, as this isn't really turning into an informative build thread (more just a log of progress), but I'll try to do more step by step or in progress posts as we go.
My son and I apparently have the larger set of ears and noses, so I had to do some enlarging of the opening so we could get in and out easily (turning helmet 90 degrees, then straightening out once it's on). I made sure to do a test fit though with not only the s-Trim in place, but the neck seal as well, and we have clearance, Clarence!
It's still it bit of a close fit, but I don't expect my head to grow anytime soon. What I just can't imagine is how to get fans, speakers and other fun tech into the bucket and still be able to put it on. But that will be a project for after our build and acceptance into the 501st.